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China Factory Suppliers Wholesale High-Manganese Steel Jaw Crusher Plates for Energy and Mining Industry

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The jaw plates of our jaw crushers, which include fixed and movable jaw plates, are primarily made from high-manganese steel castings. In operation, the movable jaw plate is attached to the movable jaw to perform a compound swing motion, creating a squeeze action against the fixed jaw plate that effectively crushes stones. Due to their critical role in the crushing process, these jaw plates are subject to wear and require periodic replacement. To enhance longevity, the design typically features a symmetrical shape allowing for easy reversal when one end becomes worn. As leading suppliers from China, our factory focuses on producing high-quality movable and fixed jaw plates, which serve as the main contact surfaces during stone crushing, ensuring optimal performance and durability. Protecting the movable jaw, these components are essential for efficient operation in various mining and construction applications.

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    Methods to extend the service life of the jaw plate

    The positive suspension of the eccentric shaft device of the traditional compound swing jaw crusher is changed to negative suspension, the crusher characteristics are improved, and the jaw plate life can be extended by 50%.

    The thrust plate of the traditional compound swing jaw crusher is changed to an upward inclined type, and the movable jaw jaw plate has a downward component in the direction of movement of the crushing stroke, which is conducive to crushing materials and promoting the downward movement of materials, reducing blockage. This not only improves the wear condition of the jaw plate, but also improves the processing capacity of the crusher.

    Replacing the single movable jaw of the compound swing jaw crusher with a double movable jaw makes the longitudinal relative movement between the two movable jaws close to zero, eliminating the longitudinal relative movement between the jaw plates from the mechanical motion characteristics, and reducing the wear of the jaw plates.

    The structural form of the movable jaw can also be changed to extend its life. Changing the flat movable jaw to a curved movable jaw can greatly reduce the excessive crushing of materials caused by poor discharge of materials at the discharge port and the resulting severe wear of the movable jaw. In order to ensure that the jaw angle is within the maximum allowable range, the ideal shape of the movable jaw jaw surface should be straight on the top and curved on the bottom.

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    Quality Assurance

    • Purchasing with quality, control the quality activity more on supply Chain and raw material.
    • Establish the complete quality roles and responsible for every production link.
    • Conduct the total quality management.
    • Strictly carry out the quality control procedure.
    • Testing System.
    Testing System Includes
    • Incoming raw material testing
    • Surface hardness testing
    • Core hardness testing
    • Chemical composition testing
    • Impact testing
    • Other testing required by customer
    Our wear parts in high Mn, Cr, Mo, alloy steel of cone crusher/jaw crusher/impact crusher/hammer crusher/roller crusher .etc is with high quality and with long working life, and can be customized as customer's needs. Welcome to contact us for more details!

    Frequently Asked Questions

    How can changing to negative suspension extend the jaw plate's life?

    Changing the positive suspension of the eccentric shaft device of the traditional compound swing jaw crusher to negative suspension improves the crusher's overall characteristics, extending the jaw plate's service life by up to 50%.

    What are the benefits of using an upward inclined thrust plate?

    An upward inclined thrust plate creates a downward movement component during the crushing stroke. This facilitates material crushing and downward discharge, which reduces blockages, improves wear conditions, and enhances the crusher's processing capacity.

    How does a double movable jaw design reduce wear?

    By replacing a single movable jaw with a double movable jaw, the relative longitudinal movement between the two jaws is reduced to nearly zero. This eliminates longitudinal relative movement between the jaw plates, significantly decreasing mechanical wear.

    Why is a curved movable jaw better than a flat design?

    A curved movable jaw reduces excessive material crushing caused by poor discharge flow at the outlet, preventing severe wear. For optimal results, the jaw surface should be straight at the top and curved at the bottom to maintain the proper jaw angle.

    What testing procedures are included in your quality assurance?

    Our rigorous testing system includes incoming raw material testing, surface and core hardness testing, chemical composition testing, impact testing, and other custom testing procedures based on specific customer requirements.

    What materials are used for your crusher wear parts?

    Our high-quality wear parts are manufactured using high Mn, Cr, Mo, and alloy steel. They are designed for cone, jaw, impact, hammer, and roller crushers, and can be customized to fit your specific application needs.