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China Factory Suppliers Wholesale High-Manganese Steel Jaw Crusher Plates for Energy & Mining Applications

The jaw plates of our jaw crushers are essential components, meticulously engineered for durability and optimal performance. Each crusher features both fixed and movable jaw plates, typically crafted from high-manganese steel castings, known for their exceptional wear resistance. During operation, the movable jaw plate executes a compound swing motion, strategically forming an angle with the fixed jaw plate to effectively crush stones, Recognizing that jaw plates are prone to wear, our design includes a symmetrical shape, allowing for easy rotation and extended service life when one end becomes worn. The primary contact surfaces for stone crushing, the movable and fixed jaw plates, are crucial for maintaining the efficiency of the crushing process. These plates are installed on the movable jaw to offer robust protection and enhance performance, As a leading China supplier, our factory specializes in delivering high-quality jaw plates that meet the rigorous demands of the industry. Trust our expertise to provide you with reliable jaw plates optimized for your crushing needs

    Methods to extend the service life of the jaw plate
    Negative Suspension Optimization

    The positive suspension of the eccentric shaft device of the traditional compound swing jaw crusher is changed to negative suspension, the crusher characteristics are improved, and the jaw plate life can be extended by 50%.

    Upward Inclined Thrust Plate

    The thrust plate of the traditional compound swing jaw crusher is changed to an upward inclined type, and the movable jaw jaw plate has a downward component in the direction of movement of the crushing stroke, which is conducive to crushing materials and promoting the downward movement of materials, reducing blockage. This not only improves the wear condition of the jaw plate, but also improves the processing capacity of the crusher.

    Double Movable Jaw Design

    Replacing the single movable jaw of the compound swing jaw crusher with a double movable jaw makes the longitudinal relative movement between the two movable jaws close to zero, eliminating the longitudinal relative movement between the jaw plates from the mechanical motion characteristics, and reducing the wear of the jaw plates.

    Curved Movable Jaw Structure

    The structural form of the movable jaw can also be changed to extend its life. Changing the flat movable jaw to a curved movable jaw can greatly reduce the excessive crushing of materials caused by poor discharge of materials at the discharge port and the resulting severe wear of the movable jaw. In order to ensure that the jaw angle is within the maximum allowable range, the ideal shape of the movable jaw jaw surface should be straight on the top and curved on the bottom.

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    Quality Assurance
    Quality Management
    • Purchasing with quality, control the quality activity more on supply Chain and raw material.
    • Establish the complete quality roles and responsible for every production link.
    • Conduct the total quality management.
    • Strictly carry out the quality control procedure.
    • Testing System.
    Testing System
    • Incoming raw material testing
    • Surface hardness testing
    • Core hardness testing
    • Chemical composition testing
    • Impact testing
    • Other testing required by customer

    Our wear parts in high Mn, Cr, Mo, alloy steel of cone crusher/jaw crusher/impact crusher/hammer crusher/roller crusher etc. is with high quality and with long working life, and can be customized as customer's needs. Welcome to contact us for more details!

    Frequently Asked Questions
    Q How does negative suspension extend the jaw plate service life?
    By changing the positive suspension of the eccentric shaft device in traditional compound swing jaw crushers to negative suspension, the crusher characteristics are optimized, which can extend the jaw plate's service life by 50%.
    Q What are the benefits of an upward inclined thrust plate?
    Changing the thrust plate to an upward inclined type creates a downward movement component during the crushing stroke. This assists in crushing and moving materials downward, reducing blockages, improving wear conditions, and increasing processing capacity.
    Q Why is a double movable jaw design more effective?
    Replacing the single movable jaw with a double movable jaw reduces the longitudinal relative movement between them to near zero. This mechanical optimization eliminates relative wear between the jaw plates.
    Q What is the ideal shape of the movable jaw to prevent wear?
    The ideal shape is straight on the top and curved on the bottom. Changing from a flat movable jaw to a curved one prevents excessive material crushing due to poor discharge, thereby reducing severe wear at the discharge port.
    Q What quality tests do your crusher wear parts undergo?
    Our testing system includes incoming raw material testing, surface and core hardness testing, chemical composition testing, impact testing, and other customized tests requested by customers.
    Q What materials are used in your crusher wear parts?
    We manufacture high-quality wear parts using high Mn (Manganese), Cr (Chromium), Mo (Molybdenum), and alloy steel, suitable for cone, jaw, impact, hammer, and roller crushers.