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Zhixin compound super wear-resistant steel plate

In the quarry application of mining machinery, cone crusher is a key equipment

High manganese steel cone crusher concave and mantle

Cone crusher mantle and concave wear-resistant spare parts supply factory

Bowl liner of cone crusher hydraulic spring type cone crusher wear parts

Manufacturer of cone crusher wear-resistant parts

Manganese steel concave and mantle for mining crushers

Factory Direct Sale New Mining Machinery Crusher Jaw Plate

Wholesale Mining Machinery Crusher Jaw Plate

Casting Factory Ore Crushing Jaw Plate

High Manganese Steel Cone Crusher Concave and Mantle - China Suppliers and Factory for Enhanced Durability

Introducing our premium crusher wear parts, designed and manufactured in China by leading suppliers in the industry. Our innovative products are enhanced with high-crystalline nano compounds uniquely developed at our factory. Based on customer feedback regarding the primary wear areas of cone crusher linings, we customize our wear parts with specialized compound enhancements, ensuring their service life is 2-3 times longer than ordinary wear parts. Trust in our expertise for exceptional durability and performance in your crushing operations

Product Details

Features

Super wear resistance

The hardness of our cone crusher liners is more than HRC68°. Under large impact or contact stress, the surface layer is rapidly hardened, and the hardening index is 5-7 times higher than other materials, which greatly improves wear resistance.

Good toughness

The tensile strength of our cone liner exceeds 1500MPa and the impact toughness of the matrix exceeds 119J/cm2. It has good plasticity and impact toughness, can withstand the strong impact force generated by the cone crusher when it is working, and is not prone to brittle fracture.

Long service life

More than twice that of conventional crusher liners, reducing your parts replacement time and improving crushing efficiency.

Product display

Working principle

The motor drives the eccentric sleeve to rotate, and the moving cone crusher liner (mantle) rotates and swings under the force of the eccentric sleeve. The high manganese steel crusher liner on the moving cone sometimes approaches and sometimes leaves the concave fixed on the adjustment sleeve, so that the material in the crushing chamber is continuously impacted, squeezed and bent and crushed.

Applicable models

Metso Series

HP100, HP200, HP300, HP400, HP500, HP800, HP900
MP800, MP1000, MP1250
GP100, GP200, GP300, GP500, GP11F, GP220
Symons 3ft, 4ft, 5ft, 7ft...

Sandvik Series

CH420, CH430, CH440, CH660, CH860, CH870
CS420, CS430, CS440, CS660
CG650, CG820
H2000, H3000, H4000, H6000, H8000
QH331, QH441

Sambo Series

SGC600, SGC900, SGC1200, SGC1650
SHC300, SHC500, SHC800
SMC200, SMC400, SMC600
SPC800, SPC1000

Other Cone Crushers

In addition to the equipment models listed above, there are many other cone crushers. We can provide high-performance crusher liners for your equipment. You only need to provide photos and nameplates of the equipment and part numbers of wear parts. Of course, it would be better if you can provide drawings.

Maintenance and care

Regular inspection: Regularly stop the machine to check the wear of the crusher liners, observe whether the wear is uniform, whether there is severe local wear or cracks, etc.

Adjustment and installation: When installing the crusher lining, ensure that it is firmly installed and the gap between the concave and mantle is uniform and consistent.

Control materials: Strictly control the particle size of the material entering the crushing chamber to avoid excessively large or hard materials (especially metals) from entering the crushing chamber to prevent excessive wear or damage to the crusher lining.

Material properties

Usually our crusher wear parts are based on Mn18Cr2, and we add our developed high-crystalline nano compounds (after more than 4 process treatments, they can be perfectly integrated into the base material). This makes the cast crusher wear parts have the following excellent characteristics: tensile strength greater than 1500MPa, impact resistance greater than 120J/cm2, and hardness greater than or equal to HRA85°.

Production process

Model making: According to the design drawings, use wood, metal or plastic and other materials to make a model with the same shape and size as the crushing wall for modeling in the casting process.

Modeling and core making: Fill the modeling materials such as molding sand around the model, take out the model after compaction, and form a casting cavity. For the crushing wall with complex structure, it is also necessary to make a core to form an internal cavity or hole.

Melting and pouring: Put the high manganese steel raw materials into an electric furnace or other melting furnace for melting. After reaching the appropriate temperature and composition, pour the molten steel into the casting cavity, and cool and solidify to form a high manganese steel crushing wall blank.

Heat treatment: The crushing wall blank after casting is subjected to heat treatment processes such as water toughening to eliminate casting stress and improve the strength, toughness and wear resistance of the material.

Quality control

✓

Chemical composition detection: The chemical composition of high manganese steel materials is strictly tested by means such as spectral analysis to ensure that the content of each element meets the standard requirements, such as manganese content is generally 10%-15%, and carbon content is 0.90%-1.50%.

✓

Hardness test: Use a hardness tester to test the hardness of the crushing wall surface and key parts to ensure that the hardness value is within a reasonable range to meet the wear resistance requirements.

✓

Flaw detection: Use ultrasonic flaw detection, magnetic particle flaw detection or radiographic flaw detection to detect whether there are cracks, pores, sand holes and other defects inside the crushing wall to ensure product quality.

Frequently Asked Questions

What material is used for your cone crusher liners?

Our cone crusher liners are based on high-quality Mn18Cr2 combined with our specially developed high-crystalline nano compounds. This advanced material configuration ensures a tensile strength greater than 1500MPa and hardness greater than or equal to HRA85°.

How long is the service life of these crusher liners?

Due to their super wear resistance (hardness exceeding HRC68°) and excellent impact toughness, our liners have a service life that is more than twice that of conventional crusher liners, significantly reducing parts replacement frequency.

Which crusher brands and models are these liners compatible with?

Our liners are compatible with a wide range of models from Metso (HP, MP, GP, Symons series), Sandvik (CH, CS, CG, H, QH series), and Sambo (SGC, SHC, SMC, SPC series). We can also customize liners for other models if you provide equipment nameplates, photos, or drawings.

What measures should be taken to maintain the crusher liners?

You should regularly inspect the liners for uniform wear or cracks, ensure correct and even gap installation between the concave and mantle, and strictly control the size of feed materials to prevent uncrushable metals from entering the chamber.

How do you guarantee the quality of the cone crusher liners?

We implement rigorous quality control processes, including chemical composition testing via spectral analysis, surface hardness testing, and non-destructive flaw detection (ultrasonic, magnetic particle, or radiographic testing) to verify internal integrity.