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High Manganese Steel Cone Crusher Concave and Mantle - China Suppliers & Factory for Durable Wear Parts

Our crusher wear parts are enhanced with high-crystalline nano compounds that we've developed in-house. As leading suppliers in China, we focus on the main wear areas of cone crusher linings reported by our customers. By customizing the addition of compound nails, we significantly extend the service life of our wear parts, achieving durability that is 2-3 times greater than that of standard wear parts. Trust our factory for superior quality and longevity in your crushing operations

    Features

    Super wear resistance

    The hardness of our cone crusher liners is more than HRC68°. Under large impact or contact stress, the surface layer is rapidly hardened, and the hardening index is 5-7 times higher than other materials, which greatly improves wear resistance.

    Good toughness

    The tensile strength of our cone liner exceeds 1500MPa and the impact toughness of the matrix exceeds 119J/cm2. It has good plasticity and impact toughness, can withstand the strong impact force generated by the cone crusher when it is working, and is not prone to brittle fracture.

    Long service life

    More than twice that of conventional crusher liners, reducing your parts replacement time and improving crushing efficiency.

    Product Display

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    Working Principle

    The motor drives the eccentric sleeve to rotate, and the moving cone crusher liner (mantle) rotates and swings under the force of the eccentric sleeve. The high manganese steel crusher liner on the moving cone sometimes approaches and sometimes leaves the concave fixed on the adjustment sleeve, so that the material in the crushing chamber is continuously impacted, squeezed and bent and crushed.

    Applicable Models

    Metso Series

    • HP100, HP200, HP300, HP400, HP500, HP800, HP900
    • MP800, MP1000, MP1250
    • GP100, GP200, GP300, GP500, GP11F, GP220
    • Symons 3ft, 4ft, 5ft, 7ft...

    Sandvik Series

    • CH420, CH430, CH440, CH660, CH860, CH870
    • CS420, CS430, CS440, CS660
    • CG650, CG820
    • H2000, H3000, H4000, H6000, H8000
    • QH331, QH441

    Sambo Series

    • SGC600, SGC900, SGC1200, SGC1650
    • SHC300, SHC500, SHC800
    • SMC200, SMC400, SMC600
    • SPC800, SPC1000

    Other Cone Crushers

    In addition to the equipment models listed above, there are many other cone crushers. We can provide high-performance crusher liners for your equipment. You only need to provide photos and nameplates of the equipment and part numbers of wear parts. Of course, it would be better if you can provide drawings.

    Maintenance and Care

    Regular inspection

    Regularly stop the machine to check the wear of the crusher liners, observe whether the wear is uniform, whether there is severe local wear or cracks, etc.

    Adjustment and installation

    When installing the crusher lining, ensure that it is firmly installed and the gap between the concave and mantle is uniform and consistent.

    Control materials

    Strictly control the particle size of the material entering the crushing chamber to avoid excessively large or hard materials (especially metals) from entering the crushing chamber to prevent excessive wear or damage to the crusher lining.

    Material Properties

    Usually our crusher wear parts are based on Mn18Cr2, and we add our developed high-crystalline nano compounds (after more than 4 process treatments, they can be perfectly integrated into the base material). This makes the cast crusher wear parts have the following excellent characteristics: tensile strength greater than 1500MPa, impact resistance greater than 120J/cm2, and hardness greater than or equal to HRA85°.

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    Production Process

    01
    Model making According to the design drawings, use wood, metal or plastic and other materials to make a model with the same shape and size as the crushing wall for modeling in the casting process.
    02
    Modeling and core making Fill the modeling materials such as molding sand around the model, take out the model after compaction, and form a casting cavity. For the crushing wall with complex structure, it is also necessary to make a core to form an internal cavity or hole.
    03
    Melting and pouring Put the high manganese steel raw materials into an electric furnace or other melting furnace for melting. After reaching the appropriate temperature and composition, pour the molten steel into the casting cavity, and cool and solidify to form a high manganese steel crushing wall blank.
    04
    Heat treatment The crushing wall blank after casting is subjected to heat treatment processes such as water toughening to eliminate casting stress and improve the strength, toughness and wear resistance of the material.

    Quality Control

    Chemical composition detection

    The chemical composition of high manganese steel materials is strictly tested by means such as spectral analysis to ensure that the content of each element meets the standard requirements, such as manganese content is generally 10%-15%, and carbon content is 0.90%-1.50%.

    Hardness test

    Use a hardness tester to test the hardness of the crushing wall surface and key parts to ensure that the hardness value is within a reasonable range to meet the wear resistance requirements.

    Flaw detection

    Use ultrasonic flaw detection, magnetic particle flaw detection or radiographic flaw detection to detect whether there are cracks, pores, sand holes and other defects inside the crushing wall to ensure product quality.

    Frequently Asked Questions

    What are the key performance metrics of your cone crusher liners?
    Our cone crusher liners feature a surface hardness exceeding HRC68°, tensile strength greater than 1500MPa, and impact toughness exceeding 119J/cm² (with material matrix impact resistance greater than 120J/cm²).
    Which equipment brands and models are compatible with your liners?
    We support Metso Series (HP, MP, GP, Symons), Sandvik Series (CH, CS, CG, H, QH), and Sambo Series (SGC, SHC, SMC, SPC). Additionally, we can supply high-performance liners for other brands if you provide equipment photos, nameplates, part numbers, or technical drawings.
    What materials are used to manufacture these wear parts?
    Our crusher wear parts are primarily built on Mn18Cr2 integrated with our proprietary high-crystalline nano compounds, which undergo more than 4 process treatments to perfectly blend with the base metal for superior toughness and wear resistance.
    How long do your cone crusher liners last compared to standard ones?
    Our liners offer a service life that is more than twice that of conventional crusher liners, significantly minimizing your replacement downtime and optimizing overall crushing efficiency.
    What quality control procedures do you implement during production?
    We enforce a strict quality control workflow including spectral analysis for chemical composition detection (manganese content 10%-15%, carbon 0.90%-1.50%), hardness testing on key areas, and comprehensive internal flaw detection utilizing ultrasonic, magnetic particle, or radiographic methods.
    What maintenance steps should be taken to ensure liner longevity?
    We recommend regular inspections to monitor for uniform wear or cracks, precise installation to maintain consistent gaps between the mantle and concave, and strict control of feed materials to prevent oversized or uncrushable metals from damaging the liners.