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Longer Lasting Cone Crusher Mantle and Concave by Leading China Suppliers and Factory

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When searching for premium replacement cone crusher parts, look no further than Zhixin, a leading supplier with decades of experience in the industry. As a certified ISO 9001 factory in China, we offer fully guaranteed and warranted replacement parts that ensure your cone crusher operates at peak performance. Our innovative technology enhances the durability of our products, setting us apart as the only manufacturer in China with this unique offering. We stand by our promise: if our products do not meet your satisfaction, a refund is available.

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Color Optional
MaterialManganese 18 / Manganese 22
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    Product Technology

    We independently developed high-crystalline nanocompounds, which gradually and perfectly integrated a variety of rare metals with high-manganese steel substrates, and digitally and accurately controlled the entire casting process, making our product quality far superior to similar products.

    HRC > 68°
    Hardness
    > 119J/cm²
    Matrix Impact Toughness
    > 1500MPa
    Tensile Strength

    After actual use by many customers, our high-performance crusher wear parts have a service life of 2-3 times that of conventional wear parts. Choosing our crusher plates can effectively help you reduce the frequency of downtime to replace parts, save maintenance costs, and increase production capacity.

    Actual Case Study

    A large glass production company used a jaw crusher jaw plate that could crush about 170,000 tons of quartz stone, but after using the jaw crusher jaw plate we provided, it could produce more than 600,000 tons, and the service life was increased from 20 days to two months.

    Product Display

    Product Material

    The main raw materials of high manganese steel casting include manganese, carbon, silicon and other elements.

    Manganese (Mn) > 11%

    The main alloying element. Improves wear resistance, toughness, and hardness while reducing low-temperature brittleness and hot work hardening tendency.

    Carbon (C) 0.9% - 1.3%

    Improves the hardness and strength of high manganese steel, but balanced carefully to preserve toughness and impact resistance.

    Silicon (Si) 0.2% - 0.5%

    Improves toughness and impact resistance of high manganese steel while reducing brittleness and porosity.

    Chromium (Cr) 0.5% - 2.0%

    Improves hardness and wear resistance while enhancing oxidation and corrosion resistance.

    Molybdenum (Mo) ≤ 0.3%

    Improves strength, wear resistance, and corrosion resistance of high manganese steel.

    Cobalt (Co) ≤ 1%

    Improves wear resistance and toughness while reducing brittleness.

    The casting process of the product is:
    Drawing confirmation
    Mold design and making
    Molding
    Melting
    Pouring
    Cooling and shakeout
    Cleaning
    Heat treatment
    Grinding
    Inspection and painting

    ✓ Each product will pass strict quality inspection before leaving the factory to ensure product quality.

    What you should offer?
    A
    Please offer the drawing file if you have it.
    B
    If you have no drawing file, in order to help us to find the drawing file accordingly, please offer the photo of the crusher with its label, and the part number of the wear parts.
    wear-parts

    Frequently Asked Questions (FAQ)

    Q1: How does your product technology improve the service life of crusher wear parts?
    We independently developed high-crystalline nanocompounds that perfectly integrate rare metals with high-manganese steel substrates under precise digital control, extending wear life by 2-3 times compared to conventional parts.
    Q2: What are the mechanical properties of your high-performance wear parts?
    Our wear parts feature a hardness rating of HRC > 68°, matrix impact toughness greater than 119J/cm², and a tensile strength exceeding 1500MPa.
    Q3: What materials are used in your high manganese steel castings?
    The chemical composition includes Manganese (Mn > 11%), Carbon (C 0.9%-1.3%), Silicon (Si 0.2%-0.5%), Chromium (Cr 0.5%-2.0%), Molybdenum (Mo ≤ 0.3%), and Cobalt (Co ≤ 1%).
    Q4: What is the step-by-step casting process of your products?
    Our manufacturing process involves: Drawing confirmation → Mold design and making → Molding → Melting → Pouring → Cooling and shakeout → Cleaning → Heat treatment → Grinding → Inspection and painting.
    Q5: What information should I provide to get a drawing or replacement part?
    Please provide the drawing file if available. If not, you can share a photo of your crusher showing its label, along with the specific part number of the wear parts.
    Q6: Do you have real-world cases proving the performance of your jaw plates?
    Yes. In a quartz stone crushing application, a customer increased production from 170,000 tons to over 600,000 tons, extending the service life from 20 days to two full months.